We suggest establishing a “Smart Manufacturing” Public Private Partnership Program.
“Smart Manufacturing” is the dramatically intensified application of manufacturing intelligence via advanced data analytics, modeling and simulation throughout the manufacturing and supply chain enterprise. A Smart Manufacturing public-private partnership program can revitalize America’s industrial sector by increasing global competitiveness
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We suggest establishing a “Smart Manufacturing” Public Private Partnership Program.
“Smart Manufacturing” is the dramatically intensified application of manufacturing intelligence via advanced data analytics, modeling and simulation throughout the manufacturing and supply chain enterprise. A Smart Manufacturing public-private partnership program can revitalize America’s industrial sector by increasing global competitiveness and exports, providing sustainable jobs, and improving energy, environmental, health and safety performance by dealing with these comprehensively. IT-enabled smart factories and supply networks can better respond to national interests and U.S. strategic imperatives.
Because it is a comprehensive program, smart manufacturing will be able to dramatically reduce production costs as much as eightfold (8x) depending on
industry segment. Wide-spread application of digital factory enterprise tools will improve time-to-commercialize new products at least tenfold (10x). Virtual factory operational models can also cut maintenance costs on the order of 80 percent and substantially reduce safety incidents while improving energy efficiency by a quarter and overall operating efficiency by at least 10 percent. IT-enhanced and standardized supply networks can deliver step-change reductions in inventories and customers’ response times for customized products and facilitate traceability throughout the supply chain. For example, IT-connected supply networks can track carbon intensity of products and provide “carbon footprint” data on consumer packaging; and they can speed FDA recalls from months to minutes – helping save lives.
An appropriation combined with matching co-investment, would create a Smart Manufacturing program with sufficient critical mass and initiate development of breakthrough methodologies to capture and apply “manufacturing intelligence.”
-- A Smart Manufacturing program would convene companies, universities, government labs and manufacturing consortia in a collaboration with
government agencies to standardize and enhance industrial plant floor and supply chain data capture technologies.
-- It would establish a clearinghouse, gateway and technology transfer platform for core, community sourced simulation and modeling tools to unleash the meaningful uses of this “manufacturing intelligence.”
-- A clearinghouse organization would support access by small, medium and large enterprises, would facilitate wide adoption and substantially shortened times to application across entire industries, and would promote innovation.
-- Government funding would stimulate new overall investment and is essential to make the development, application and training associated with this game-changing technology economically viable.
-- A Smart Manufacturing program catalyzes a re-imagining of how U.S. businesses do manufacturing and requires STEM-educated workers, better sensor technologies and modeling and simulation in all aspects of manufacturing.
Time is of the essence. A very similar “Factories of the Future” public-private partnership program funded with 1.2 billion euros in the European Union 2009 economic stimulus package further validates the importance and urgency of establishing this program. Also, government
support for new factories with the latest “smart manufacturing” technologies is also accelerating in emerging economies. By investing, the U.S. can change the way manufacturing is done and bend the economic, efficiency and competitiveness benefits in its direction.
The Smart Manufacturing Leadership Coalition (SMLC) which includes a broad cross section of manufacturers, technology suppliers, manufacturing consortia, government laboratories and research universities across industry segments is recommending this Smart Manufacturing program to revitalize U.S. manufacturing.
For a detailed Smart Manufacturing Program Statement, a Smart Process Manufacturing business and technology road map and extensive additional academic and industry input regarding this important subject, please include
materials archived on our website
http://smart-process-manufacturing.ucla.edu/ with our official public comment.
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